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Triweekly Patent Update – 2025-06-10 – Free Version

  • Lithium-ion batteries – electrolytes – solid & semi-solid

  • Liquid crystal polymer solid electrolyte composition, liquid crystal polymer solid electrolyte and preparation method thereof, and lithium metal battery
    Applicant: China Petroleum & Chemical Corp. (Sinopec) / Sinopec Research Institute of Petroleum Processing Co., Ltd. / CN 119920967 A

    A liquid crystal-based polymer solid electrolyte composition was prepared containing polymerizable nematic liquid crystal monomers, acrylate monomers, ionic liquids, lithium salts, crosslinking agents and initiators. The composition includes bifunctional liquid crystal monomers that form continuous oriented polymer networks.
    The polymerizable nematic liquid crystal monomer 1,4-[4-(6-acryloxyhexyloxy)benzoyloxy]-2-methylbenzene (C6M, top Figure), ethylene glycol dimethacrylate (EGDMA) as acrylate monomer, 1-ethyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide (EMIM-TFSI) as ionic liquid, lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) as lithium salt, pentaerythritol tetrakis(3-mercaptopropionate) (PETMP) as crosslinking agent, and 1-hydroxycyclohexyl phenyl ketone as photo-initiator were mixed (mass ratio: 20 : 40 : 15 : 15 : 10 : 0.8).
    The composition was dissolved in N-methylpyrrolidone (NMP, mass ratio 1.4 : 1), stirred (30 min), and ultrasonically dispersed (30 min). The precursor solution was injected into a glass mold with PTFE spacers (200 μm thickness) and UV-cured (365 nm wavelength, 20 mW/cm2, 25°C, 20 min). The resulting film was vacuum dried (80°C, 24 h) to obtain the final liquid crystal-based polymer solid electrolyte (LCPE).
    SEM analysis reveals a porous network structure with oriented channels for lithium ion transport (middle Figure). The surface morphology (left) is consistent with a continuous polymer matrix with uniformly distributed pores, while the cross-sectional view (right) exhibits interconnected channels throughout the film thickness. The electrolyte exhibits an ionic conductivity of 2.0 × 10-3 S/cm at 25°C.
    Li/LFP cells with this electrolyte exhibit favorable cycling stability (bottom Figure). The cells maintain a capacity retention of 99.3% after 100 cycles and continued cycling for 1,500 cycles at 1 C charge / discharge, exhibiting stable coulombic efficiency throughout. Li/NMC811 cells exhibit 92.9% capacity retention after 100 cycles at 0.2 C charge / discharge.

    LFP: lithium iron phosphate
    LCPE: liquid crystal-based polymer electrolyte
    1C RT: 1C rate at room temperature

    Patent Image 1, Sinopec
    Patent Image 2, Sinopec
    Patent Image 3, Sinopec

    This work illustrates how liquid crystal-based polymer electrolytes exhibit highly promising characteristics, ionic conductivity, and electrochemical performance, without relying on very complex organic molecules or expensive raw materials.
    Presumably, optimization of the NMC coating is necessary to avoid parasitic reactions at high voltages.

  • The premium version includes another two patent discussions, plus an Excel list with 50-100 commercially relevant recent patent families.
  • Lithium-ion batteries – negative electrode (excluding Li metal electrodes)

  • Silicon-based negative electrode material and preparation method thereof, negative electrode plate and all-solid-state battery
    Applicant: Beijing Welion New Energy Technology / CN 120015793 A

    A silicon-based negative electrode active material with a dual-layer coating structure was developed for all-solid-state sulfide Li-ion batteries. The material consists of a silicon substrate with an inner coating layer and an outer coating layer, where the Young's modulus values satisfy the relationship B > A > C (A: silicon substrate – 28 GPa, B: inner layer – 87 GPa, C: outer layer – 16 GPa).
    The inner coating layer contains ion-conducting and electron-conducting components (mass ratio 2 : 1 to 8 : 1). LiNbO3 was used as the ion-conducting component (ionic conductivity: ≥10-10 S/cm), while single-walled carbon nanotubes (SWCNT) serve as the electron-conducting component. The outer coating layer consists of Si-doped argyrodite sulfide electrolyte and SWCNT (mass ratio 1 : 1).
    Pure silicon particles (3 μm initial size) were first dispersed with SWCNT (0.5 mass%) in water, then mixed with lithium niobate precursors (niobium oxalate and lithium hydroxide solutions), followed by a heat-treatment (700°C, 3 h, inert atmosphere) to form the inner coating. The outer coating was then applied using Si-doped argyrodite sulfide electrolyte and SWCNT in acetonitrile, followed by a second heat treatment (500°C, 6 h, inert atmosphere).
    Negative electrodes were prepared by mixing the coated silicon material (67 mass%), Li6PS5Cl solid electrolyte (25 mass%), flexible chloride solid electrolyte additive (LiInCl, 2.5 GPa Young's modulus', 5 mass%), vapor-grown carbon fibers (VGCF, 2 mass%) and PTFE (polytetrafluoroethylene) binder (1 mass%).
    An SEM image (top Figure) is consistent with the formation of the dual-layer coating structure. Cross-sectional analysis of the negative electrode (middle Figure) demonstrates tight contact between the silicon material and sulfide solid electrolyte, with high electrode density and minimal porosity.
    In half-cell tests, the negative electrode exhibits a first cycle efficiency of 89.3% and variable C rate performance shown in the bottom Figure.

    容量保持率(%): capacity retention (%)
    循环圈数(n): cycle number (n)

    Patent Image 1, WeLion
    Patent Image 2, WeLion
    Patent Image 3, WeLion

    This work suggests that WeLion is evaluating the use of sulfide electrolytes in combination with microscale metallurgical Si. Key emphasis is laid on avoiding or compensating crack-formation through the mechanical characteristics of the different layers, including through the use of LiNbO3, LiInCl, and SWCNT.
    Presumably, comparably low raw materials costs for the overall negative electrode composition are a major reason for the evaluation of this set of materials.

  • The premium version includes another two patent discussions, plus an Excel list with 50-100 commercially relevant recent patent families.
  • Lithium-ion batteries – positive electrode

  • POSITIVE ELECTRODE ACTIVE MATERIAL AND PREPARATION METHOD THEREFOR, POSITIVE ELECTRODE SHEET, BATTERY CELL, BATTERY AND ELECTRICAL APPARATUS
    Applicant: CONTEMPORARY AMPEREX TECHNOLOGY CO LTD (CATL) / WO 2025092170 A1

    Na- & Fe-containing Li0.85Na0.15Ni0.5Co0.2Mn0.2Fe0.1O2 positive electrode active material was prepared by dissolving lithium acetate, sodium acetate, nickel acetate, iron acetate, cobalt acetate, and manganese acetate in deionized water containing citric acid (1 : 1 molar ratio of total metals to citric acid).
    The mixture was stirred at 60°C until a solid gel formed, then dried at 100°C for 12 h and at 400°C for 4 h to obtain the precursor. The precursor was calcined at 750°C for 20 h in air atmosphere to produce the final positive electrode active material.
    It is claimed that the material exhibits significantly reduced production cost compared to conventional NMC materials while maintaining favorable energy density, specifically a cost reduction of 14.6% that comes with a 3.0% energy density decrease.
    In half-cell tests, the material demonstrates a discharge capacity of 196.6 mAh/g, a first cycle efficiency of 88.5%, and a capacity retention of 95.2% after 50 cycles (0.5 C charge / 1 C discharge, 4.25 V vs. Li+/Li upper voltage limit), as compared to 193.8 mAh/g, 87.9%, and 90.7% for the Na-free comparative material, respectively.

    This work illustrates that sodium and iron can be introduced into high-nickel NMC materials to reduce costs, while maintaining favorable electrochemical performance.

  • The premium version includes another two patent discussions, plus an Excel list with 50-100 commercially relevant recent patent families.
  • Fuel cells (PEMFC / SOFC / PAFC / AEMFC) – electrochemically active materials

  • COMPOSITION FOR FORMING CATALYST LAYER, CATALYST LAYER, MEMBRANE ELECTRODE ASSEMBLY, AND SOLID POLYMER FUEL CELL
    Applicant: AGC / WO 2025089274 A1

    A fluorinated polymer-based catalyst layer composition was developed for proton exchange membrane fuel cells (PEMFC) with enhanced performance under low-humidity conditions.
    The composition comprises a fluorinated polymer with cyclic ether structure units and ion exchange groups, a carbon-supported platinum catalyst, and solvent (water / ethanol). The fluorinated polymer exhibits an ion exchange capacity of 1.3 milliequivalent/g dry resin and a mass ratio to carbon support of ≈0.8 : 1.
    Carbon support preparation involves treatment of carbon black with specific surface area of 800 m2/g. Platinum nanoparticles (average diameter : 2.4 nm, 46.9 mass% loading) were deposited on the carbon support via chemical reduction methods.
    Catalyst layer formation was achieved by coating the composition onto PTFE (polytetrafluoroethylene) substrate, followed by drying (80°C, 10 min) and heat treatment (150°C, 15 min, target platinum loading: 0.2 mg-Pt/cm2).
    Membrane electrode assembly (MEA) fabrication involves hot pressing the catalyst layers onto Nafion 117 membrane (170°C, 3.0 MPa, 2 min). Performance testing under low-humidity conditions (20% relative humidity, 80°C, 2.0 A/cm2) exhibits cell voltages of 0.55-0.57 V.
    As compared to conventional compositions without cyclic ether structure units, the optimized formulation exhibits enhanced proton conductivity of 3.17 × 10-1 S/cm at 90% relative humidity and 2.0 × 10-2 S/cm at 50% relative humidity.

    This work illustrates that cyclic ether structural units in fluorinated polymers lead to improved proton conductivity.

  • The premium version includes another two patent discussions, plus an Excel list with 50-100 commercially relevant recent patent families.
  • Triweekly patent lists for other categories (Excel files are included for premium users)

  • - Lithium metal batteries (excluding Li-S, Li-Air): XLSX
  • - Lithium-air batteries: XLSX
  • - Lithium-ion batteries – electrolytes – liquid: XLSX
  • - Lithium-ion batteries – separators: XLSX
  • - Lithium-sulfur batteries: XLSX
  • - Na-ion batteries: XLSX
  • Prior patent updates

  • 2025-05-20
  • 2025-04-29
  • 2025-04-08
  • 2025-03-18
  • 2025-02-25

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